Sand mold casting is one of the most direct ways of converting metal into a desired shape. It has been utilized for decades in order to generate die casts of parts previously made by hand. By generating a sand mold, multiple parts can be made from one casting. And, when aluminum is added to the process, you get a part that is not only light but durable. The question which may come to mind for you is why you would require this for your business.
An aluminum sand casting foundry found at businesses like Curto-Ligonier Foundries provides parts with top-notch finishes to a number of industries. These include Aerospace, Automotive, Commercial, Construction, and Electrical. Aluminum castings are virtually unlimited in what can be provided to users.
Aluminum is the common metal used for this operation because of its many advantages. First, it weighs approximately one-third less than iron, steel, or brass. Despite this, aluminum still has a high strength-to-weight ratio. Added to a sand casting foundry, aluminum is resistant to corrosion resistance, has a reduced machining cycles, and can be anodized, buffed, electroplated, and powder coated with numerous colors. In the end, it’s a cost-effective way to provide a clean finish to a part as opposed to welding components together, stamping, or forging.
Where you go to get your parts cast depends on your level of experience in the industry. You may already have a design shop at your location that helps to prepare molds. If not, you want to select a foundry which has its own model shop to help with the creation. If you’re not going to finish it yourself, you want the organization you work with to be able to finish the parts with the desired coatings. Also, to avoid potential deformities due to excessive heat, you want the shop to have no-bake foundries that keep molds in heated areas for hours at a time.
Most of all, you want your sand casting company to perform extensive quality analysis on the part once it’s completed to determine if there are any defects prior to shipment, for even the smallest imperfection can lead to large problems for your clients.