Tips For Solving Common Issues With Sonic Welders

Welders can be used for a variety of different projects. However, like with any type of tool, the chance of it breaking down or having issues is a common occurrence. With something as advanced as a Dukane sonic welder, you will need to get help from a professional and reputable company such as the one found at Below are some of the top tips to take into consideration when dealing with common causes of sonic welder problems.

Equipment Issues

One of the main issues that can occur has to do with the main tool itself. In this case, there may be various welding parts or equipment pieces that are not functioning well together properly. They may also not be suited for the particular application you are trying to use the welder for.

Process Parameter

In this case, the parameters you have set on the sonic welding tool are not the right ones. It may not be suited for the parts which you have joined together. Until you get the correct parts connected, the tool is not going to work properly. You will need to find the right parameters before getting started again.


When the materials are the cause of the issues, there may be changes in the composition, type, physical or mechanical components of the specific materials that are used in the parts.

Design Of The Parts

Another common issue may have to do with the parts themselves. Specific details of the geometry of each part could not be the right kind. If their geometry is not suited for the tool, welding will not be successful. The parts need to be the right geometry for there to be repeatable and successful welding applications.

As you can see, there are many causes for sonic welders not working properly. A welder can be very dangerous when it is not properly put together. The use of a sonic welder is necessary for a variety of applications such as joining thermoplastic materials. There are many benefits of using this type of tool for this specific type of project.